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Getting
Tough on Dust
Dust Collection System Design and
Equipment
In setting up a central dust collection system, good design makes
all the difference. Below, we'll help you get the right dust
collection fittings, ducting, ports and other dust
collection equipment designed to help you get the most out of your
dust collection system.
We also recommend more in-depth research. There are a number of
excellent dust collection books available. One of our favorites,
Sandor Nagyszalanczy's
Woodshop Dust Control, has detailed information on best
practices in dust collection and instructions on designing a system
that will take all of the guesswork out of getting set up.
| Dust
Collection System Equipment and Design Tips |
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Use rigid metal pipe
and metal fittings for longer runs of ductwork.
Air travels smoothly through rigid
spiral pipe, reducing the static pressure losses in the
system and increasing the system's efficiency.
Metal fittings designed to reduce friction in air
handling systems greatly increase the efficiency of central
dust collection systems. |
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Use flexible
hose designed for dust collection.
Using flexible hose that's not designed for the dust
collection can greatly reduce the efficiency of the system.
Black polyethylene dust collection hose is designed to
produce a minimum amount of static pressure loss and to
stand up to the vacuum pressures produced in dust
collection.
Clear, wire reinforced dust collection hose has the
added benefit of making clogs and buildups of debris in the
system easy to spot and correct. |
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Use PVC fittings
to connect runs of flexible hose. When it is
necessary to connect separate pieces of flexible hose, use
PVC dust collection hose fittings.
PVC elbows produce far less static pressure loss in
situations where an abrupt change of duct direction is
required than a sharp bend in a run of flexible hose. PVC
Y-connectors and
T-connectors make quick and easy work of setting up
branch ducts.
Dust collection splicers make it possible to connect
straight runs of hose, and
dust collection couplings allow two or more fittings to
be joined directly together. |
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Isolate each
woodworking machine in the system with a blast gate.
In most cases, to achieve adequate dust collection at
individual machines, you will need to use either automatic
or manual blast gates to shut off the air flow to other
machines that are not in use.
Automatic blast gate systems are an extremely convenient
solution. Both the
Ecogate Blast Gate System and the JDS
Automated Blast Gate System open the correct blast gate
and turn on the dust collection system when you flip the
power tool's switch. An added feature of automatic systems
is that they prevent you from forgetting to turn on the
system and open the correct gate.
For a more budget economical solution, manual blast gates
will work perfectly well. Rockler offers plastic
blast gates designed for use with flexible hose and PVC
fittings and metal
blast gates that can be used with either flexible hose
or metal pipe. Blast gates designed specifically for use
with spiral metal pipe are listed along with the
spiral pipe and fittings offer. |

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Outfit you tools with
dust collection ports, hoods. The dust collection
performance for many open stand table saws and jointers can
be greatly improved with the installation of a
dust collection hood. The hoods can be easily adapted to
fit most contractor-type table saws and 6' and 8' jointers
and are designed to work with 4' dust collection hose. For
router tables, use the
universal dust port. The universal dust port's flange
attaches with screws and can be used with 2-1/2' dust
collection hose or 2' shop evac hose. |
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| Use universal ports
for tools with no direct dust collection port.
For tools with no direct dust collection attachment, or to
enhance primary dust collection, use a
tabletop dust fitting or a free-standing
universal dust collection port. |
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Use quick release
connectors. If you are setting up a portable dust
collection system, quick release connectors such as
keyed hose clamps and quick disconnect
dust collection fittings will make moving your dust
collector from machine to machine quick and easy. For
stationary systems, they will make set-up, cleaning and
inspection much less time consuming. |
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| Use the right size
of reducer or adapter to step down hose diameter.
In general, it is better to use large diameter hose for
longer runs and step down to the correct size for machinery
dust ports as close to the machine as possible. Using the
wrong-sized or makeshift adapters to step down hose diameter
creates unnecessary drag on the system.
Reducers designed for use with dust collection hose make
transitions between hose diameters as smooth as possible.
The
universal duct adapter allows transitions between any
combination of the most common hose diameters. The
dust collection hose adapter allows 4' hose to be
connected to most standard 2-1/4' bench top tool dust ports.
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Ground your dust
collection system's ductwork. Static electricity
build-up in your system's ductwork presents a fire hazard
and can produce an electric shock on contact. When
properly installed, a
dust grounding kit will greatly reduce the static
electricity build-up in your system's ductwork. |
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Increase your
system's chip holding capacity with a dust collection
separator.
Dust collection separators increase the waste holding
capacity of your dust collection system by separating out
larger sized chips and shavings before they reach your dust
collector. They also reduce wear on your dust
collector's blower assembly caused by collisions with large
debris particles. |
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Next Page
Up to this point, we've been concetrating on chip, shaving
and large particle dust collection. Bu that's only half the battle.
Next, we'll help you get the fine dust in your shop under control.
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